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Scaling UP! H2O

Scaling UP! H2O

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The podcast where we scale up on knowledge so we don't scale up our systems. Find out why working in Industrial Water Treatment is the best job in the world. Hear industry experts share their knowledge and stories. Learn about technologies, methods, and career journeys. Join podcast host Trace Blackmore, former AWT President, LEED, and CWT every Friday for a new episode.© 2018 All Rights Reserved, Blackmore Enterprises, Inc. Economics
Episodes
  • 461 Corrosion, Lead, and Algae: New Tools for Old Water Problems
    Jan 30 2026
    Corrosion rarely announces itself as a "big water problem." It shows up as leaching at the tap, residual loss in the field, premature equipment replacement, and the slow, expensive erosion of decision-quality. Pat Rosenstiel (CEO) and Wolf Merker (chemist/Chief Science Officer) of Great Water Tech lay out a system-wide view of corrosion control—starting with what changed in Flint from a technical standpoint and moving into why many utilities still struggle to meet expectations when standards and risk assumptions shift. System-wide corrosion control starts with chemistry and consequences A source-water change can shift corrosivity fast. If corrosion control does not adjust proactively, the downstream effects show in metal release and public exposure. Wolf stresses the distinction between the technical problem and the political challenges, then points to corrosion control as a solvable technical matter when it is treated as a system condition—not a single asset issue. Why "phosphate-only" isn't the end of the story Trace frames what most operators recognize: many municipalities use phosphate inhibitors to form a tenacious film and reduce corrosion. Wolf argues phosphates are "a little bit of old news" in practice and explains the approach Great Water Tech discusses with their German partners—using phosphates and silicates together in the right amounts to create a tighter separation between water and metal. Barriers, biology, and the disinfection tradeoff Wolf breaks corrosion drivers into three sources: chemical, biological, and electrochemical (dissimilar metal corrosion). He also ties corrosion to cascading operational decisions—especially disinfectant strategy. If residual loss pushes a system from chlorine to chloramine, Wolf warns that corrosivity can increase dramatically, and that corrosion can amplify the formation of disinfection byproducts as chlorine reacts with what is in the water. What industrial water treaters should listen for Pat connects the same barrier logic to industrial priorities—CapEx, OpEx, and lifecycle extension in closed systems (cooling towers, closed chilled loops, boilers). Wolf clarifies that closed systems require different product "flavors," while keeping the core concept consistent: the combined silicate/phosphate approach remains the best path he is aware of. Listen to the full conversation above. Explore related episodes below. Stay engaged, keep learning, and continue scaling up your knowledge! Timestamps 02:20 - Trace sets the tone for the episode: decision-quality improves when you "rethink the way that you think you know things," especially around tests and procedures 08:20 - Words of Water with James McDonald 11:00 - Upcoming Events for Water Treatment Professionals 18:22 - Interview with Pat Rosenstiel, CEO of Great Water Tech & Wolf Merker, Chief Science Officer of Great Water Tech 23:00 - Flint technical breakdown 27:30 - Corrosion control options 32:20 - Scale vs. Corrosion 43:40 – Algae Control Pivot Connect with Pat Rosenstiel Website: Great Water Tech | Water Treatment Solutions LinkedIn: https://www.linkedin.com/in/pat-rosenstiel-a148952/ Great Water Tech LLC: Overview | LinkedIn Connect with Wolf Merker Website: Great Water Tech | Water Treatment Solutions LinkedIn: https://www.linkedin.com/in/wolf-merker-a1b95284/ Great Water Tech LLC: Overview | LinkedIn Guest Resources Mentioned NSF/ANSI/CAN 60 — Drinking Water Treatment Chemicals: Health Effect NSF — Drinking Water Treatment Chemicals Certification (NSF/ANSI/CAN 60) (how certification works) ANSI Webstore listing (official standard access/purchase) EPA — Lead and Copper Rule (regulation hub) EPA — Lead and Copper Rule Improvements (LCRI) (final rule page) EPA fact sheet — Tap Monitoring Requirements (LCRI) (sampling protocol changes) Great Water Tech Folmar (Great Water Tech) — corrosion inhibitor (phosphate + silicate blend) Algae Armor (Great Water Tech) — nutrient-binding tool for ponds/lakes EPA Distribution System Toolbox — Pigging fact sheet (PDF) (removing biofilm/scale/sediment from mains) U.S. Bureau of Reclamation report page (chlorine vs chloramine impacts incl. corrosion/leaching discussion) AWWA Opflow article (main cleaning techniques incl. pigging): AWWA's utility-facing perspective on cleaning options Silicate corrosion inhibitors Historical context for silicate–phosphate combinations Scaling UP! H2O Resources Mentioned AWT (Association of Water Technologies) AWT Technical Training (March 2026) Scaling UP! H2O Academy video courses Submit a Show Idea The Rising Tide Mastermind Ep 422 Inside the Association of Water Technologies with John Caloritis Hach Water Analysis Handbook Words of Water with James McDonald Today's definition is the smallest functional ...
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    55 mins
  • 460 Building Boiler Talent: Fundamentals, Online Training, and Better Partnerships with Eric Johnson
    Jan 23 2026
    Boilers can feel intimidating the first time you step into a boiler room—the heat, the noise, the pressure gauge, and the weight of knowing that mistakes can be costly. Trace Blackmore opens with a reminder that boilers deserve respect, not fear—and that learning fundamentals is how you replace mystique with clarity. The talent gap behind the boiler room door Eric Johnson, Founder and CEO of Boilearn, explains why boiler expertise is becoming harder to replace. He points to the shrinking pipeline of boiler-trained technicians—historically strengthened by Navy steam training—and why companies can't rely on "tribal knowledge" and informal shadowing alone to develop the next generation. Training that scales past the 2–3 day class Eric shares what pushed him to build Boilearn: technicians and operators need structured, repeatable competency systems—not just scattered classes and a "shotgun approach" to on-the-job training. He lays out why fundamentals can be taught effectively online when it's done well, and why travel-heavy training models often spend a large share of the budget on logistics instead of learning. Troubleshooting that starts with fundamentals Troubleshooting is where boiler work can feel like a mystery—until you understand fundamentals and sequence of operations. Eric explains how technicians can isolate problems faster by knowing what should be moving (or not moving), testing one theory at a time, and using electrical diagrams as a practical roadmap when formal sequence documentation isn't available. Better partnerships between boiler techs and water treaters The conversation closes with practical steps that reduce friction and finger-pointing: take photos during inspections, package observations clearly in service reports, communicate directly when possible, and over-communicate inspection schedules so the water treater can prepare the program before the boiler is opened. Listen to the full conversation above. Stay engaged, keep learning, and continue scaling up your knowledge! Timestamps 02:20 - Trace Blackmore sets the stage on boiler fear vs. Respect, learning boilers from a Navy-Trained mentor 09:20 - Words of Water with James 10:50 - Upcoming Events for Water Treatment Professionals 14:20 - Interview with Eric Johnson of Boilearn 16:30 – Eric's Path: HVAC school – Boiler Service Tech – Founder 19:10 – What Boilearn Does 22:10 – The lost "lifeline" problem 33:20 – Electrical Troubleshooting 44:20 – Coordinating Boiler Openings and Inspections Quotes "I've learned that boilers are something you definitely need to respect, but definitely not fear." "There's a career behind boilers. There's a career behind water treatment and not enough people talk about it." Connect with Eric Johnson Email: eric.johnson@boilearn.com Website: Boilearn I The Foundation of Boiler Training LinkedIn: https://www.linkedin.com/in/ericjohnson2020/ Boilearn: Overview | LinkedIn Guest Resources Mentioned Boilearn Boilearn mission and origins Boiler operator roles and skills Common steam‑boiler problems Safe boiler operation guide Boiler start‑up and maintenance Safer operation manual Scaling UP! H2O Resources Mentioned AWT (Association of Water Technologies) AWT Technical Training Seminars Scaling UP! H2O Academy video courses Submit a Show Idea Words of Water with James McDonald Today's definition is water lost from a cooling tower as liquid droplets are entrained in the exhaust air. 2026 Events for Water Professionals Check out our Scaling UP! H2O Events Calendar where we've listed every event Water Treaters should be aware of by clicking HERE.
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    1 hr and 3 mins
  • 459 From Wastewater to Resource: Water Reuse with Dr. Veronika Zhiteneva
    Jan 16 2026
    Industrial water professionals are increasingly pulled into conversations about scarcity, resilience, and "where the next gallon comes from." Dr. Veronika Zhiteneva, CEO and Co-founder of Waterloop Solutions frames water reuse as an implementation challenge more than a technology gap—and explains where the practical starting points are when the scope feels overwhelming. Moving reuse forward when the technology already exists Waterloop Solutions was founded to accelerate implementation: clarifying end-use quality, identifying post-treatment needs on the back end of existing plants, and building risk management plans that fit real operational and regulatory expectations. The conversation stays grounded in what slows projects down (time, permitting, funding, and public acceptance) and where progress can be made without reinventing the toolbox. Centralized vs. decentralized: why "less regulated" can move faster Europe's agricultural reuse regulation (noted as coming into effect in June 2023) created shared minimum requirements, but also uncertainty around permitting and responsibility at the local level. In contrast, decentralized reuse is described as an "early adopter" space—often driven by innovative building projects (gray water separation, rooftop rain capture) and, in some cases, easier implementation from scratch than retrofits. What matters to industrial listeners: partnerships, autonomy, and distance For industrial teams, Dr. Veronika points out opportunities for synergistic partnerships with municipalities and agriculture—balanced against the realities of infrastructure distance and cost. She also makes the case for industrial autonomy: decoupling from conventional sources through internal reuse to protect future production when municipal needs take precedence. Communication and the "toilet to tap" problem Public perception remains a stubborn barrier. Dr. Veronika calls out the long-lasting impact of "toilet to tap" framing and why first impressions can derail technically sound reuse projects. Listen to the full conversation above. Explore related episodes below. Stay engaged, keep learning, and continue scaling up your knowledge! Timestamps 03:58 - Trace Blackmore shares how "Pinks and Blues" questions get chosen—and where listeners can submit them 05:05 - Upcoming Events for Water Treatment Professionals 07:42 – Words of Water with James McDonald 11:47 – Meet Dr. Veronika Zhiteneva and why Trace invited her from LinkedIn insights 12:20 — Veronika's path: UMD → Colorado School of Mines → PhD at Technical University of Munich 15:40 — Why Waterloop Solutions started: progress is slow, but implementation support is missing 19:40 — Decentralized reuse: why interest is rising, and why it can be easier to implement in buildings 20:20 — EU agricultural reuse regulation (June 2023): minimum quality, crop types, and risk plan uncertainty 23:40 — Unique barriers by sector: municipal timelines, industrial ROI, and the difficulty of reaching farmers 33:20 — Lowest-hanging fruit: municipal reuse for street cleaning and parks; industrial autonomy via internal reuse 45:00 — Women and young professionals: visibility, role models, and why the sector's willingness to help matters 47:20 — Where to learn more: US EPA resources, EU work underway, and Australia as a reuse leader Quotes "It's okay to ask questions." "But actually, all the technology needed for it already exists." "What I think is awesome in the US, for example, that you guys are really pursuing this direct potable reuse now." "I think these are all valid options to have kind of in the water management portfolio on a local level and also on a regional level." Connect with Dr. Veronika Zhiteneva Email: vzhiteneva@gowaterloop.com Website: Home – Waterloop Solutions LinkedIn: https://www.linkedin.com/in/vzhiteneva/ Waterloop Solutions: Overview | LinkedIn Guest Resources Mentioned Brave New World by Aldous Huxley (Paperback) European Commission's Water reuse: New EU rules to improve access to safe irrigation Intermezzo Paperback – by Sally Rooney (Author) Radical Candor: Fully Revised & Updated Edition: Be a Kick-Ass Boss Without Losing Your Humanity by Kim Scott US EPA State Water Reuse Resources US EPA Water Reuse Information Library US EPA's "A Framework for Permitting Innovation in the Wastewater Sector Report" US Department of Energy's About the BuildingsNEXT Student Design Competition The Corporate Sustainability Reporting Directive (CSRD) Water Reuse Europe Policy and Regulations Scaling UP! H2O Resources Mentioned AWT (Association of Water Technologies) AWT Technical Training Seminars Scaling UP! H2O Academy video courses Submit a Show Idea The Rising Tide Mastermind Words of Water with James ...
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    56 mins
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